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Product Description:
Big shape tea leaves
The preparation process usually includes: spreading, killing green, twisting and drying. Among them, drying is the main step of making gunpowder tea into a circle, and includes four steps: frying Erqing, small pot, counter pot and large pot. The procedure is complicating and time-consuming, usually takes more than 5 hours.
In recent years, company has proposed a method for making gunpowder tea, which solves the problem of low production efficiency. Following are some tips:
Spreading: After picking the tea, spread it on the bamboo sieve. The thickness of the tea is 1-3cm. The spreading time is 1-4 hours. During the period, the leaves are turned 2-6 times. The tea is spread until the water content reaches 68%-75%;
Kill green: Use steam to kill green, spread the tea leaves on a bamboo sieve with a thickness of 2 to 4 cm, and cover the bamboo sieve with multiple layers of gauze, put the bamboo sieve on the steam pot, when the whole gauze surface comes out of steam , Uncover the gauze, let the steam pass through the spread tea layer for 15-25s, and turn the leaves at the same time, then pour the steamed tea leaves into the fried green pot, control the temperature in the pot 200~220℃, stir fry for 0.5~1min, Until the moisture content of tea reaches 60%～65%;
Rolling: Put the green tea leaves into the rolling machine for rolling;
Drying: Put the twisted tea leaves in a bamboo sieve, dry the twisted tea leaves with hot air to a moisture content of 40% to 45%; transfer to a frying pan and stir fry, keep the leaf temperature at 45 to 50 ℃, wait for the leaves When the tip is rolled up, use a pressure plate consistent with the shape of the arc of the bottom of the pot on the tea leaves, reduce the leaf temperature to 30 ~ 35 ℃ (to prevent the leaves from evaporating too fast, too late to form a circle), rotate the pressure plate to make the tea curl Round shape, and make the water content of tea to 20%～24%; increase the leaf temperature to 45～50℃ and continue to fry for 90～120min, until the moisture content of tea is 4%～6%.
Among them, in the spreading process, tea is spread out in a cool and dry room. The net cover above the bamboo screen is smaller than the blade. The bamboo screen is layered on the bracket. A cooler is provided on one side of the bracket to blow cold air on the tea leaves. Humid air is removed from the outdoor dehumidification fan. The thickness of the tea leaves is 1.5cm, and the time is 1.5 to 2 hours. During the period, the leaves are turned 5 to 6 times, and the tea leaves are spread until the water content reaches 68% to 70%.
During the greening process, the thickness of the spread is 3cm. After the gauze is uncovered, let the steam pass through the spread tea layer for 20s and turn the leaf at the same time. Then, the steamed green tea is poured into the fried green pot to control the temperature in the pot 210 Stir fry for 45s at ℃ until the water content of tea reaches 62%. Before the steam killing is completed, the frying pan is heated to 200-220°C in advance.
During the rolling process, the speed of the kneading machine is 60～75r/min, the kneading method is air kneading 12～18min, light kneading 8～12min, air kneading 6～8min, medium kneading 8～12min, air kneading 5 ～10min, heavy pressure kneading 6～12min, light pressure kneading 8～12min, air kneading 5～10min in order to make the blade into strips.
Wherein, between the killing and twisting also includes: using air cooling to quickly cool the tea leaves after killing, to lower the leaf temperature to 26-30°C.
In the drying step, the curved surface of the pressure plate facing the bottom of the pan is formed with a swirling pattern, and when rotating, the bottom of the pan is pressed in order of lightness.
In the gunpowder tea production method of the present invention, hot air is used to quickly dry the tea leaves during the drying process, and when a circle is formed, the rotation of the pressing plate is used to accelerate the rounding speed, thereby reducing the rounding time and improving the efficiency of gunpowder tea production.
Product Details:
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